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Induction Heating Application Cases by Industry: Aerospace Industry

Induction Heating Application Cases by Industry: Aerospace Industry

Introducing examples of high-frequency induction heating applications in the aerospace industry for fast and accurate manufacturing and repair processes.

Here are some examples of the application of induction heating in the aerospace industry. In the aerospace industry, engine parts are expensive, making repair much more economical than replacement. Traditionally, brazing has been done using batch-type vacuum furnaces when applying heat for repairs, but induction heating can be utilized in various scenarios. 【Examples of Applied Heating [Temperature/Time]】 ■ Turbine engine fan blades: 982°C/5 minutes, welding ■ Inconel billets: 260°C/12 seconds ■ Titanium blades: 260°C/4 minutes, melting and expelling wax from the inside *For more details, please download the PDF or feel free to contact us.

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Induction Heating Application Cases by Industry: Tubes and Pipes

Induction Heating Application Cases by Industry: Tubes and Pipes

For hot bending and welding stress relief! Here are examples of high-frequency induction heating applications for tubes and pipes.

We would like to introduce examples of the application of induction heating in tube and pipe processing. Induction heating, known for its reliability and reproducibility, is effective for heat treatment of tubes and pipes. High-frequency induction heating enables efficient heat treatment for tubes and pipes, including hot bending, stress relief welding, coating, and brazing. *For more details, please download the PDF or feel free to contact us.

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Induction heating application examples by use: riveting

Induction heating application examples by use: riveting

For a lighter and more powerful joint.

When structural elements are made of thermoplastic materials, it is possible to push a screw-type metal insert into the plastic part after heating it above the melting temperature of the plastic. There is a growing demand for lightweight yet stronger structural components, and metal inserts are frequently used when a strong connection is required. The welding of metal to plastic is one of many applications that utilize induction heating for plastic melting. Other applications that take advantage of the liquefaction of plastic include metal embedding and the manufacturing of thermoplastic composites. *For more details, please download the PDF or feel free to contact us.*

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Reduction of labor through induction heating and lowering of running costs.

Reduction of labor through induction heating and lowering of running costs.

We solve various challenges in the heat treatment process with high-frequency induction heating.

Induction heating can efficiently heat only the desired parts, significantly reducing energy waste and increasing thermal efficiency. Additionally, there is no need for preheating, allowing for immediate heating when needed, which also minimizes energy consumption during standby. Since the components themselves generate heat through non-contact heating, there is less wear on the equipment, leading to reduced maintenance costs. In this way, induction heating has the effect of significantly lowering the overall running costs of the production process through improvements in energy efficiency, production efficiency, and maintainability. By automating the heating process, it can greatly reduce the labor required for traditionally manual processes, contributing to cost reduction from the perspective of labor savings. Thus, the introduction of induction heating promotes the automation and labor-saving of production processes, achieving both labor cost reduction and productivity improvement.

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Induction Heating Application Cases by Industry: Automotive Industry

Induction Heating Application Cases by Industry: Automotive Industry

Various heat treatment processes for automobile parts manufacturing are implemented! Here are examples of the application of high-frequency induction heating in the automobile manufacturing process.

Here are some examples of the application of induction heating in the automotive industry. Induction heating, known for its reliability and reproducibility, provides manufacturing processes with high precision and no variation in many heat-utilizing treatments such as brazing, soldering, hardening, and shrink fitting. Additionally, the compact design of induction heating equipment makes it easy to integrate into production lines. [Examples of Heating [Temperature/Time]] ■ Brazing in an inert gas (hydraulic hose assembly): 1204°C/7 seconds ■ Joining (vinyl trim): 260°C/7 seconds ■ Joining (rubber gasket and steel gas intake manifold): 160°C/8 seconds ■ Hardening (rotating shaft): 927°C/2.5 seconds ■ Copper brazing (oil suction assembly): 1010°C/15 seconds ■ Curing (adhesion of aluminum auto trim): 260°C/10 seconds *For more details, please download the PDF or feel free to contact us.

  • 【誘導加熱の産業別適用事例】自動車産業2.jpg
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Induction Heating Application Cases by Industry: Brake Rotors

Induction Heating Application Cases by Industry: Brake Rotors

Reducing energy costs! Introducing examples of high-frequency induction heating applications in the automotive manufacturing process.

Here are some examples of the application of induction heating in the automotive industry. By using induction heating for the protective coating applied to automotive brake rotors, energy costs and valuable production time can be saved. Additionally, compactly designed induction heating devices are easy to integrate into production lines. 【Examples of Applied Heating [Temperature/Time]】 ■ Brazing in an inert gas (hydraulic hose assembly): 1204°C/7 seconds ■ Bonding (vinyl trim): 260°C/7 seconds ■ Bonding (rubber gasket and steel gas intake manifold): 160°C/8 seconds ■ Hardening (rotating shaft): 927°C/2.5 seconds ■ Copper brazing (oil suction assembly): 1010°C/15 seconds ■ Curing (adhesion of aluminum auto trim): 260°C/10 seconds *For more details, please download the PDF or feel free to contact us.

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[Induction Heating Application Cases by Industry] Bolt (Screw) Manufacturing

[Induction Heating Application Cases by Industry] Bolt (Screw) Manufacturing

Introducing examples of high-frequency induction heating applications in screw manufacturing for efficient and precise necessary heating.

Here are some examples of the application of induction heating in the manufacturing of fasteners (bolts, screws, rivets, etc.). In the production of industrial fasteners, processes such as heading and threading often utilize heated forming. Traditionally, heating was done using gas furnaces or flames, which were inefficient in terms of time and energy, and there was variability in precision due to the skill level of the operators. By using induction heating equipment, the necessary heating can be provided efficiently, accurately, and with maximum reproducibility. *For more details, please download the PDF or feel free to contact us.*

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Induction Heating Application Cases by Industry: Aluminum Processing

Induction Heating Application Cases by Industry: Aluminum Processing

High reproducibility! Introducing examples of high-frequency induction heating applied to aluminum brazing.

We will introduce examples of the application of induction heating in aluminum brazing. Aluminum is a lightweight and strong material, used in various parts such as piping components and automotive parts. However, due to its high thermal conductivity and low melting point, it has been said that thermal processing is difficult. ■ High thermal conductivity The thermal conductivity is about three times that of iron. When heating only the desired area, heat can also transfer to other areas, causing distortion. ■ Low melting point The melting point of aluminum is 660°C. In brazing, the melting points of commonly used silver brazing and copper brazing are close to this, requiring advanced skills from experienced workers for aluminum brazing. By using induction heating, which excels in temperature control, and brazing materials specifically designed for aluminum brazing, efficient aluminum brazing becomes possible. *For more details, please download the PDF or feel free to contact us.*

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【Induction Heating Application Cases by Industry】Science and Research

【Induction Heating Application Cases by Industry】Science and Research

Supporting research with high reproducibility and contributing to the fields of science and research through innovative methods.

Induction heating, which provides precise and reproducible heat to very small areas, helps researchers advance their studies, from cancer research to material testing for improving manufacturing methods. *For more details, please download the PDF or feel free to contact us.*

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Examples of applications for induction heating: Brazing in an inert gas.

Examples of applications for induction heating: Brazing in an inert gas.

The cleaning process is unnecessary.

Brazing in a controlled vacuum or inert gas significantly improves quality and eliminates the need for costly cleaning processes. Heating with a flame in normal atmospheric air containing oxygen can cause oxidation, scaling, and carbon buildup on the workpiece. To clean these, it is necessary to use flux or expensive acid cleaning baths. Brazing in inert gas is utilized for materials such as nickel, titanium, superalloys, stainless steel, and refractory materials. *For more details, please download the PDF or feel free to contact us.*

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Induction heating application examples by use: Adhesion

Induction heating application examples by use: Adhesion

Non-contact and precise temperature control.

The bonding here is a process of joining metals or metal-containing materials to plastics, rubber, or thermoplastic resins without the use of adhesives. Precise thermal control is required until the temperature at which the bond is formed (generally between 150°C and 220°C) is reached. Induction heating bonding is used in various industries. ■ Aerospace Bonding of carbon fiber/composite materials ■ Automotive Bonding of body parts such as electric motor magnets, fenders, rearview mirrors, and various joints ■ Medical Joining of metal and plastic in dental tools ■ Optical Bonding of glass and metal *For more details, please download the PDF or feel free to contact us.

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【Application Examples of Induction Heating】Tip Processing of Catheters / Welding of Injection Needles

【Application Examples of Induction Heating】Tip Processing of Catheters / Welding of Injection Needles

Pinpoint accuracy

Induction heating (IH), which heats small areas non-contact and with pinpoint accuracy, is suitable for the precision processing of catheter tips and the welding of injection needles. 【Processing of Catheter Tips】 By forming a rounded tip on the catheter tube, it enables insertion into the human body (minimally invasive surgical treatment) while minimizing tissue damage. The mold for tip processing is made of small stainless steel. By heating the mold, the inserted polyvinyl tube is melted, poured into the mold, and shaped. Precise temperature control is essential to maintain consistent heating and pouring into the mold. An infrared radiation thermometer is used to measure the temperature of the mold, and the signal is fed back to the induction heating power supply to control the heating. 【Welding of SUS Injection Needles to Needle Hubs】 It has been said that heating extremely small objects like injection needles is a weak area for induction heating, but Alonix has overcome this challenge by using a high-frequency amplifier. By applying high frequencies in the MHz range, the injection needle (SUS pipe) is instantaneously heated and welded to the needle hub. *For more details, please download the PDF or feel free to contact us.

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